Innovative Drainage Channels in Vane Pack for Liquid-Vapor Separation

• Customization: Available
• Manufacturing Process: CNC Milling
• Surface Treatment: Galvanized
• Model NO.: Dyna-Vane Series
• Material: Stainless Steel
• Gas Handling Capacity: up to 0.30 M/S
• Turndown Capability: 30%
• Liquid Load Capacity: Very High
• Flow Direction: Vertical and Horizontal
• Installation: at Job Site
• Transport Package: Wooden Box
• Specification: Customized
• Trademark: XIESHENG
• Origin: China
• HS Code: 8421399090
• Production Capacity: 1000 Tons Per Year

Product Description

Product Description

Vane Type Demister Introduction
The DynaVane^TM This exceptional style of mist eliminators represents a pinnacle of engineering prowess. The expertly crafted vanes are meticulously assembled to adeptly separate liquid droplets from vapor streams. Through a sophisticated process of inertial impaction, droplets encounter the vane surfaces, where the gas deftly maneuvers through a carefully orchestrated zigzag course, achieving premier separation performance. Over the years, foundational styles have been refined, establishing benchmarks for a myriad of specialized applications.

Rhine Ruhr takes immense pride in designing and manufacturing these standard DynaVane^TM styles:

1. The VC single pocket range offers a sleek solution with chevron vanes, designed without drainage channels for streamlined efficiency.
2. The VDC double pocket range is ingeniously crafted with enclosed drainage channels, delivering enhanced performance and superior efficiency.
3. The HC single pocket range includes open drainage channels, optimized for effective liquid removal and operational efficiency.
4. The HDC double pocket range features enclosed drainage channels, significantly enhancing functionality and ensuring optimal performance.

Droplet Removal Efficiency:
The precision in droplet removal for various sizes is expertly calculated using centrifugal forces alongside Stokes Law. Rhine Ruhr employs cutting-edge computer models to determine droplet removal efficiencies, allowing the exact optimization of vane geometry for any specific requirement.
The DynaVane^TM series boasts a remarkable liquid removal efficiency of 99.9%, effectively targeting droplets in the range of 10µ⁺ to 30µ⁺
Generally, droplet removal efficiency is significantly enhanced under the following conditions:

1. An increase in Gas Velocity, which effectively propels droplets with greater force against the vanes, ensuring superior capture.
2. A greater difference in Gas and Liquid density, facilitating a more robust separation process.
3. A decrease in Gas Viscosity, allowing for more efficient droplet capture and removal.
4. Increasing the Vane Angle, which optimizes the impact for enhanced capture rates.
5. A decrease in Vane Pitch, contributing to a more comprehensive separation process.

Mechanical Design:
DynaVane^TM Mist Eliminators are custom-crafted with meticulous precision to seamlessly integrate into specific vessel configurations. Whether the installation involves loose segments supported by annular rings and beams secured by retainer bars, or vane packs for direct attachment to a sealed gas box, every aspect is engineered for unparalleled efficacy and ease of assembly.

1. Loose segments are skillfully supported on annular rings and/or beams, secured with retainer bars for reliable installation.
2. Vane Packs are expertly designed for secure attachment to sealed gas boxes, ensuring comprehensive integration.

In every scenario, the entire assembly is meticulously designed and supplied in sections, carefully crafted for easy passage through access manways to facilitate manageable installation within the vessel.
While each component is constructed from lightweight materials to ease installation and assembly, the overall structure remains robust, built to withstand a diverse range of service conditions, including vibrations and slugging, within a carefully designed and appropriately sized vessel configuration.

Product Parameters

	DynaVane^TM Style	Drainage Channels	Unit Thickness (mm)		Fouling Resistance	Removal Range
	VC2040	None	200		Very High	30µ +
	VC3040	None	280		Very High	30µ +
	VC4040	None	360		Very High	30µ +
	VC2025	None	125		Good	20µ +
	VC3025	None	175		Good	20µ +
	VC4025	None	230		Good	20µ +
	VC4020	None	180		Reasonable	15µ +
	VC4015	None	135		Avoid	10µ +
	VC6010	None	130		Avoid	10µ +
	VDC2025	Enclosed	234		Avoid	10µ +
	VDC3025	Enclosed	288		Avoid	10µ +
	VDC4025	Enclosed	341		Avoid	10µ +
	HC2040	Open	183		Good	30µ +
	HC2025	Open	183		Reasonable	15µ +
	HC3025	Open	254		Reasonable	15µ +
	HC4025	Open	325		Reasonable	15µ +
	HC2020	Open	183		Reasonable	12µ +
	HC3020	Open	254		Reasonable	12µ +
	HC4020	Open	325		Reasonable	12µ +
	HDC2025	Enclosed	234		Avoid	10µ +
	HDC3025	Enclosed	288		Avoid	10µ +
	HDC4025	Enclosed	341		Avoid	10µ +
Note: Actual droplet removal size range will vary according to system properties. Mechanical Design: DynaVane^TM  Mist  Eliminators  are  custom  manufactured  to  be compatible  with  the  required  vessel  arrangement.  Installation can be either:- ·     Loose   segments   supported   on   annular   rings   and/or beams secured with either retainer bars. ·     Vane Packs designed for fixing to a sealed gas box. In each case, the complete assembly is designed and supplied in sections which are sized to fit through access manways and are able to be man handled inside the vessel. Vane  Packs  consist  of  DynaVane^TM  elements  fully  enclosed  in housings  with  built  in  drainage  sump.  Although  all  parts  are constructed from lightweight material to assist installation and assembly,   the   overall   construction   is   sufficiently   robust   to withstand   most   service   conditions   including   vibration   and slugging in a suitably designed and sized vessel arrangement.

Detailed Photos